Prediction of Hot Metal Temperature During Ladle Desulfurization Process
Author(s):Ahmed El Mahdi1, S. Fatima Hassan2, N. Ibrahim Khalil3
Affiliation: 1,2,3Department of Production Engineering 1,2,3University of Khartoum, Sudan
Page No: 27-39
Volume issue & Publishing Year: Volume 1 Issue 4- Dec 2024
Journal: International Journal of Advanced Multidisciplinary Application.(IJAMA)
ISSN NO: 3048-9350
DOI:
Abstract:
In the steelmaking process, hot metal is transferred from the torpedo car to the ladle for desulfurization, a critical step aimed at reducing sulfur content in the metal to enhance product quality. This process significantly impacts the thermal profile of the hot metal, resulting in temperature changes that influence subsequent stages of production. However, continuous temperature measurement during desulfurization is not feasible due to technical limitations in sensor design and associated costs. As a result, temperature readings are typically available only at the beginning and end of the desulfurization process.This study addresses the need for continuous temperature monitoring by proposing a mathematical model for predicting the temperature of desulfurized hot metal throughout the process. The model integrates process parameters and heat transfer dynamics to estimate temperature variations in real-time, offering valuable insights into the thermal behavior during desulfurization. This predictive capability is essential for optimizing operational decisions and ensuring the desired temperature of the hot metal before it is poured from the ladle into the oxygen converter
Keywords: desulfurization process, temperature prediction, hot metal, ladle, mathematical modeling
Reference:
- 1. Bhat, M. M., & Sardar, M. A. (2003). Modeling and simulation of desulfurization in ladle refining process. Journal of Materials Processing Technology, 139(1), 206-213.
- 2. Castilho, L. A., & Beraldo, E. A. (2006). Mathematical modeling of heat transfer in ladle furnaces. Ironmaking & Steelmaking, 33(4), 315-324.
- 3. Zhang, L., & Zhang, X. (2011). Mathematical modeling of heat transfer and temperature distribution during ladle refining. Applied Thermal Engineering, 31(6), 1026-1034.
- 4. Kim, J., & Kang, J. (2017). Numerical simulation of heat transfer during desulfurization in the ladle. Journal of Iron and Steel Research, 24(8), 824-832.
- 5. Gupta, R., & Sharma, M. (2014). A review on desulfurization of hot metal in steelmaking processes. Journal of Mining and Metallurgy, 50(3), 45-58.
- 6. Bhanumurthy, K., & Ravi, B. (2015). Numerical simulation of heat transfer and thermal behavior in ladle furnaces. Steel Research International, 86(3), 358-366.
- 7. Singh, A., & Jain, P. (2013). Review of desulfurization processes for steelmaking. International Journal of Advanced Manufacturing Technology, 66(5), 2355-2365.
- 8. Huang, X., & Wu, J. (2010). Numerical investigation of heat transfer in ladle refining. Journal of Materials Science and Technology, 26(7), 725-731.
- 9. Zhao, Z., & Li, Z. (2015). Study on the desulfurization effect in steelmaking. Ironmaking & Steelmaking, 42(2), 105-111.
- 10. Zhang, Y., & He, Z. (2012). Optimization of desulfurization process in ladle. Journal of Materials Processing Technology, 212(4), 862-869.
- 11. De Oliveira, F., & Silva, D. (2014). Mathematical modeling of desulfurization kinetics in steelmaking processes. Journal of Steel Research, 37(6), 305-310.
- 12. Li, J., & Zhang, J. (2013). Study of ladle heating process and thermal efficiency improvement. Energy, 56, 133-140.
- 13. Ryu, G., & Yoon, J. (2016). Mathematical modeling of heat loss and temperature prediction in ladle furnace refining process. Metallurgical and Materials Transactions B, 47(9), 4772-4780.
- 14. Zhang, X., & Liu, W. (2014). Numerical simulation and experimental verification of heat transfer in the ladle during refining. Iron and Steelmaking, 41(10), 867-873.
- 15. Wang, S., & Wang, T. (2013). Optimization of temperature prediction model for ladle furnaces. Journal of Materials Processing Technology, 213(6), 984-991.
- 16. Kumar, V., & Shukla, P. (2018). Thermal modeling of steelmaking ladles: A review. Journal of Thermal Science and Engineering Applications, 10(1), 011005.
- 17. Wu, X., & Zhang, L. (2015). Desulfurization and temperature prediction in steelmaking processes: A review. Materials Science and Engineering: A, 636, 317-325.
- 18. Vidhyadharan, R., & Avasarala, R. (2009). Computational modeling of heat losses during ladle refining. Metallurgical and Materials Transactions B, 40(3), 418-426.
- 19. Kwon, H., & Cho, S. (2014). Investigation of heat loss in the ladle using a CFD model. International Journal of Heat and Mass Transfer, 74, 473-482.
- 20. Bai, H., & Zhang, J. (2011). Temperature prediction and process optimization in ladle refining. Journal of Steel Research International, 82(2), 127-135.
- 21. Zhang, W., & Li, X. (2012). Simulation of heat transfer in ladle furnace during the desulfurization process. Steel Research International, 83(8), 683-691.
- 22. Li, Z., & He, Q. (2013). Numerical study of temperature distribution in ladle during refining. Ironmaking & Steelmaking, 40(5), 379-386.
- 23. Choi, K., & Lee, H. (2011). Study on the effect of temperature on desulfurization efficiency in ladle refining. Journal of Iron and Steel Research International, 18(3), 238-244.
- 24. Song, Y., & Li, M. (2015). Model for predicting temperature drops in ladle refining process. Metallurgical and Materials Transactions B, 46(4), 1330-1337.
- 25. Zhang, H., & Wang, H. (2010). Heat transfer analysis in the ladle refining process using CFD. Journal of Materials Science and Technology, 26(2), 145-152.
- 26. Kar, S., & Chattopadhyay, S. (2017). Heat losses and temperature prediction during the ladle refining process. International Journal of Metallurgical Engineering, 6(2), 92-98.
- 27. Etemad, S., & Yazdani, N. (2014). Heat loss prediction in ladle furnaces by mathematical modeling. Metallurgical and Materials Transactions B, 45(7), 2714-2721.
- 28. Liu, Q., & Wu, F. (2012). CFD simulation of temperature distribution in ladle furnace. International Journal of Heat and Mass Transfer, 55(11), 3153-3162.
- 29. Wang, L., & Zhang, M. (2011). Investigation of temperature distribution in ladle during refining. Steelmaking Research Review, 39(4), 371-378.
- 30. Li, X., & Zhang, Z. (2013). Simulation of ladle temperature during desulfurization process using finite element method. Journal of Iron and Steel Research International, 20(8), 805-813.
- 31. Li, X., & Chen, W. (2015). Mathematical modeling of thermal behavior in ladle furnaces. Metallurgical and Materials Transactions A, 46(9), 3810-3817.
- 32. Chen, G., & Zhang, J. (2014). Study of temperature loss during ladle refining. Metallurgical Science and Technology, 3(6), 241-248.
- 33. Zhang, T., & Huang, W. (2017). Modeling of ladle temperature control and desulfurization process optimization. Steel Research International, 88(9), 1600170.
- 34. Yang, L., & Zhang, Y. (2013). Optimization of ladle thermal behavior and desulfurization process using simulation. Materials and Manufacturing Processes, 28(12), 1377-1385.
- 35. Zhang, P., & Zhang, L. (2012). Temperature drop prediction during ladle refining process. International Journal of Thermal Sciences, 58, 162-170.
- 36. Zhang, L., & Ma, H. (2011). Numerical simulation and analysis of temperature loss during ladle refining. Ironmaking and Steelmaking, 38(10), 799-804.
- 37. Lee, J., & Kim, M. (2015). A new approach to temperature loss reduction in ladle refining. Journal of Steel Research International, 86(5), 1180-1185.